Temperature Controlled Battery Short Circuit Test Machine
Introduction:
1. Temperature-controlled battery short-circuit tester integrated with a variety of battery short-circuit test standard requirements and design, according to the standard requirements of the short-circuit device must meet the internal resistance range ≤ 5mΩ, so as to obtain the test requirements of the maximum short-circuit current; in addition, the circuit design of the short-circuit device must also be able to withstand the impact of high current, so we have chosen industrial grade DC electromagnetic contactor and all-copper terminals and internal copper plate guide, wide and thick copper plate Effectively improve the heat dissipation effect, so that the high current short circuit device is safer, effectively reduce the loss of test equipment, to ensure the accuracy of test data.
2. The short circuit tester adopts PLC automatic control, simulating the external short circuit of the battery, meeting UL1642, UN38.3, IEC62133, GB/T18287, GB/T 31241-2014 and other standards. Records battery voltage, current and surface temperature changes. The short-circuit tester must have a resistance of 80±20mΩ throughout the circuit (including circuit breakers, wires and connecting devices) and each circuit is capable of withstanding short-circuit currents of up to 1000A peak.
3. Short-circuit stop mode can be selected: 1. short-circuit time; 2. battery surface temperature.
Standards:
Δ GB 31241-2014 Safety requirements for lithium ion batteries and battery packs for portable electronic products
Δ MT/T 1051-2007 Lithium-ion batteries for mining lamps
Δ SJ/T 11169-1998 (UL1642:1995) Safety Standard for Household and Commercial Batteries
Δ YD 1268-2003 Safety Requirements and Test Methods for Lithium Batteries and Chargers for Mobile Communication Handhelds
Δ GB/T 19521.11-2005 Safety Code for the Examination of the Hazardous Characteristics of Lithium Battery Packs for Dangerous Goods
Δ GB/T 18287-2013 General Specification for Lithium-ion Batteries for Cellular Telephones
Δ SJ/T 11170-1998 (UL2054:1997) Safety Standard for Household and Commercial Batteries
Δ UN 38.3 Recommendations on the Transport of Dangerous Goods - Manual of Tests and Criteria, Part III, Section 38.3
Δ UL 1642 Standard for Lithium Batteries 2054 Battery Packs for Household and Commercial Use
Δ IEC 62133-2012 Safety requirements for batteries and battery packs containing alkaline or non-acidic electrolytes - Sealed battery good battery packs for portable equipment
Δ GB/T 8897.4-2008 (IEC 60086-4:2007) Safety requirements for primary batteries Part 4 lithium batteries
Δ YDB 032-2009 Back-up lithium-ion battery pack for communication
Δ YD/T 2344.1-2011 Lithium iron phosphate battery pack for communication Part 1: Integrated battery pack
Δ GB/T 21966-2008 (IEC 62281:2004) Safety Requirements for Lithium Primary and Storage Batteries in Transport
Test standard requirements:
After the battery is fully charged according to the specified test method, place it in an environment of 55°C±5°C and leave it for 30min after the battery temperature reaches 55°C±5°C. Then connect the positive and negative terminals of the battery with wires and ensure that all external resistances are 80mΩ±20mΩ. Monitor the battery temperature change during the test and terminate the test when one of the following two conditions occurs.
a) The battery temperature drops to 20% below the peak.
b) Short connection time up to 24h.
Test result: the battery should not catch fire or explode and the maximum temperature should not exceed 150°C
Main technical parameters:
| Model |
KS-6003C |
| Control method |
PLC Touch screen control system (with remote control) |
| Voltage |
0-100V |
| Short circuit current |
0-1000A |
| Temperature control box temperature control |
room temperature ~ 150ºC |
| Battery surface temperature collection |
temperature sensor: 0-1000ºC thermocouple |
| Temperature control accuracy |
0.1ºC |
| Temperature uniformity |
±2ºC |
| Temperature control explosion-proof box test space |
500x500x500mm (can be customized) |
| Working voltage |
AC 220V 50Hz~60Hz |
| Shock voltage |
AC 1kv/1.2-50μs (peak) 1min |
| DC response time |
≤5μs |
| Device internal resistance |
80±20mΩ (load current 400A) |
| Action time |
Suction time/release time ≯ 30ms |
| Action characteristics |
Cold state suction voltage ≯ 66%Us |
| Release voltage in cold state |
≯ 30%Us, ≮ 5%Us |
| Exhaust fan |
100 mm diameter exhaust pipe projecting at the rear. |
| Air filler |
two 50 mm diameter air filler openings on the left side of the box (also for measuring voltage, etc.) |
| Viewing window size |
260 X 260mm, 20mm thick toughened explosion-proof glass.
The glass is fitted with a movable stainless steel wire mesh in front of the glass for added safety and easy extraction and cleaning. |
| Weight |
approx. 100Kg |
| Power supply |
AC220V, 50/60Hz |
| Dimensions |
approx. 700x800x1830mm (LxWxH) |
| Temperature controlled battery short circuit tester main accessory list |
| No. |
Accessory Name |
Model |
Brand |
| 1 |
Control system |
KS-WDDL1000J |
Dongguan Kexun |
| 2 |
Controller |
FX-30MR |
Dongguan Kexun |
| 3 |
Earth leakage switch |
NXBLE32 |
Zhejiang Chint |
| 4 |
AC contactor |
NXC-09 |
Zhejiang Chint |
| 5 |
Intermediate relay |
MJ14 |
Zhejiang Chint |
| 6 |
Travel switch |
TZ8108 |
Taiwan Tiande |
| 7 |
Fan |
60W |
Dongguan Yutian |
| 8 |
Torque |
LB38 |
Jiangyin |
| 9 |
Heater |
C500 |
Dongguan Kexun |
| 10 |
Circuit breaker |
CJ20 |
People's Electric |
Equipment wear list:
| Clamp |
KS18650 |
Dongguan Kexun |
| Travel switch |
TZ8108 |
Taiwan Tend |
| Push Button |
LB38 |
Jiangyin |
| Temperature sensor |
K type |
Shenzhen Belmi |
Equipment delivery list:
1. Instruction manual
2.Delivery note
3. Temperature-controlled battery short-circuit tester, fixture
4. Certificate of conformity, warranty certificate
| Specification |
Parameter |
| Environmental requirements for the use of the equipment |
Temperature below 45 degrees, humidity below 80% |
| Power supply |
AC220V, 50/60Hz |
| Water source |
None |
| Compressed air |
None |
| Flooring requirements and load-bearing requirements |
Concrete floor, ≥600KG. |
| Network requirements |
None |
| Smoke, dust, waste gas and waste water treatment plant construction requirements |
Exhaust gas exhaust port diameter 100MM |
Product Show:
Advantage:
Ø 24 hours online
Ø10years experiences
Ø Best price, fast delivery
Ø OEM,ODM
ØGet dozens of national patent technology !
ØThe introduction of advanced production equipment through international certification quality assurance.
ØPerfect after-sales service system, to provide you with professional technical support !
Customer Support Services:
Ø Installation
Ø Training (Training customer employees)
Ø Calibration
Ø Preventative maintenance
Ø Replacement parts
Ø Assistance via phone or internet
Ø On-site diagnosis and repair/online diagnosis and repair
Company Information:
Dongguan Kexun Precision Instrument Co., Ltd. specializes in research and development, production, sales, repair, maintenance, technical services, equipment import and export and integration companies. Main products, quality department, laboratories, testing centres, universities and colleges laboratory, scientific research units with reliability testing instruments and equipment, high and low temperature humidity and heat test chamber, constant temperature and humidity test chamber, cold and heat shock test chamber, rapid temperature and humidity test chamber, salt spray tester, xenon lamp weathering test chamber, sand and dust test chamber, ultraviolet weathering test chamber, rain test chamber, dust test chamber, aging test chamber, walk-in aging Laboratory, aging room, tensile testing machine, compression testing machine, vibration test bench, plugging and unplugging testing machine, breaking strength testing machine, thrust tester, etc. Products meet the standard! Welcome to consult!
Packaging & Shipping:
1. Strong standard wood case, inner plastic films wrapped for high low temperature thermal shock test machine/thermal shock impact test chamber
2. Usually we delivery the equipment by air,by sea or by express. it depends on customer.
FAQ
1. Do you offer after-sales service? How can I ask for that? And how about the warranty?
A: Every machine from our factory has a 14-month warranty after shipment. Generally, we offer 12 months for the FREE maintenance, while considering of sea transportation, we can extend 2 months for our customers.
If your machine doesn't work, you can send E-mail to us and we will try our best to find the problem by email or skype video chat if neccesary. After confirmation of the problem, we can send you new spare parts or provide on-site repair.
2. What's the delivery term?
A: At most of time, we have stock in the factory. If there is no stock, normally, the delivery time is 15-20 working days after deposit receipt. If you are in urgent need, we can consider making a special arrangement for you.
3. Do you accept customization service? Can I have my logo on the machine?
A: Yes, of course. We can not only offer standard machines, but also customized machines according to your requirements. And we can also put your logo on the machine.
4. How to install and use the product?
A: We will send you operating instructions, English video by Email. Or you can download on our officail website directly.
Most of our machine is shipped with a whole part, which means it is already installed, all you need to do is to connect the power cable and start to use. And if possible, we can also install your machine at site.
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